SHIVAM CHAND KAUSHIK

9 Years in Semiconductor Manufacturing • Building AI for the Fab

About

Agentic AI engineer with 9 years of semiconductor systems software experience spanning advanced packaging, IC inspection, and factory automation at Kulicke & Soffa and KLA. M.Tech in Artificial Intelligence, IIT Jodhpur (2026). Published on arXiv (cs.CV) — research on autonomous semiconductor Failure Analysis highlighted by Andre Zayarni, Co-founder of Qdrant, validating real-world applicability at chip manufacturing scale. Building production-grade AI systems — multi-agent LLM orchestration, RAG pipelines, and vision-language models — specifically for semiconductor manufacturing and inspection. One of a rare cohort who combines deep fab-floor domain knowledge with modern AI/ML engineering.

9+ Years Experience
5+ Years Semiconductor
9 AI/ML Projects
IIT M.Tech AI (Jodhpur)

Core Competencies

AI/ML & Deep Learning

PyTorch TensorFlow torchvision LangGraph LangChain RAG LLaVA Qwen-VL DeepSeek-Coder XGBoost scikit-learn SHAP Computer Vision CNNs ViT Multi-Agent AI Knowledge Graphs Neo4j Cypher GraphRAG MCP (Model Context Protocol) A2A Protocol

Semiconductor Domain

Wafer Defect Inspection KLA/ICOS Advanced Packaging Wire Bonding K&S SECS/GEM Protocol Pick & Place SPC Yield Analysis Predictive Maintenance Smart Factory Industry 4.0

Software & Infrastructure

C++ (9 yrs) Python Git/CI-CD

AI/ML Projects

LLM & Agentic AI

SemiFA: An Agentic Multi-Modal Framework for Autonomous Semiconductor Failure Analysis Report Generation

Four-agent LangGraph pipeline generating structured Failure Analysis reports in 48 seconds, replacing a 2–4 hour manual process. Self-constructed SemiFA-930 dataset released publicly on HuggingFace.

  • Built a four-agent LangGraph pipeline (Defect Describer, Root Cause Analyzer, Severity Classifier, Recipe Advisor) that fuses DINOv2 visual embeddings, SECS/GEM-format equipment telemetry, and a Qdrant historical defect retrieval database into a unified LLaVA-1.6 context — generating structured Failure Analysis reports in 48 seconds, replacing a 2–4 hour manual process.
  • Trained a DINOv2 + MLP defect classifier on SemiFA-930, a self-constructed 930-image dataset spanning 9 semiconductor defect classes (SEM, optical, wafer map); achieved 92.1% accuracy / 0.917 Macro F1 with only 214K trainable parameters vs. 23.5M for ResNet-50 (82.9%).
  • Publicly released SemiFA-930 dataset on HuggingFace; paper published on arXiv (cs.CV) — arXiv:2604.13236.

📄 Published on arXiv (cs.CV) — arXiv:2604.13236

LLaVA-1.6 DINOv2 QLoRA/PEFT LangGraph SECS/GEM Qdrant FastAPI ReportLab Streamlit
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Deep Learning & Computer Vision

Wafer Defect Detection & Classification (WM-811K)

End-to-end deep learning pipeline for wafer defect pattern classification on 811K+ wafer maps across 9 defect classes, achieving 97.83% overall test accuracy and 91.95% defect-class accuracy with ResNet18, EfficientNet-B0, and ConvAutoEncoder anomaly detection.

  • Built an end-to-end deep learning pipeline for wafer defect pattern classification on the WM-811K dataset (811K+ wafer maps, 9 defect classes) using ResNet18 and EfficientNet-B0, with a ConvAutoEncoder for anomaly detection on unseen patterns. Achieved 97.83% overall test accuracy and 91.95% defect-class accuracy on a severely class-imbalanced dataset (103,201 normal vs 104 Near-Full samples). Improved Scratch F1 from 0.48 → 0.820 by moving from 64×64 to 128×128 resolution, adding FocalLoss(γ=2) and synthetic scratch augmentation; diagnosed critical training bugs across normalization, BatchNorm domain shift, loss double-suppression, and torch.compile checkpoint corruption.
  • Trained a two-stage classifier (binary Stage 1 → 8-class Stage 2) for comparison: Stage 1 achieved 98.45% binary accuracy but error propagation reduced combined accuracy to 96.74%, confirming single-stage as the correct production model. Applied 8-view Test-Time Augmentation (+0.33% overall, stabilises low-support classes) and built a v2+v3 ensemble classifier with per-class confidence thresholding and human-review routing for safety-critical predictions.
PyTorch torchvision scikit-learn FastAPI
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LLM & Agentic AI 🏭 Applied at Kulicke & Soffa

LLM-Powered SECS/GEM Protocol Assistant (RAG)

RAG-powered LLM assistant enabling natural language queries over SEMI standards, equipment specifications, alarm codes, and message formats.

Fine-tuned retrieval on SECS/GEM documentation with FAISS vector store. Deployed as an interactive web application for equipment and process engineers in semiconductor fabs.

HuggingFace LangChain FAISS Streamlit
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LLM & Agentic AI 🏭 Applied at Kulicke & Soffa

Customer Support Chatbot for K&S Equipment Clients (RAG + ChromaDB)

RAG-based customer support chatbot for K&S semiconductor equipment clients, enabling engineers to query machine manuals, troubleshooting guides, spare-parts catalogues, and service bulletins in natural language — reducing average ticket resolution time.

  • RAG pipeline ingests and chunks K&S product documentation (RapidPro, ATPP, iFlex series) into ChromaDB vector store with sentence-transformer embeddings; retrieves top-k semantically relevant passages to augment LLM context and prevent hallucination on equipment-specific queries.
  • Implemented conversation memory and session history to support multi-turn diagnostic dialogues; added confidence-score filtering to route low-certainty queries to human support agents.
LangChain RAG ChromaDB Sentence-Transformers HuggingFace Transformers FastAPI Streamlit
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Process Optimization 🏭 Applied at Kulicke & Soffa

Wire Bond Quality Prediction & Process Optimization

ML-based wire bond quality prediction with Bayesian optimization, reducing predicted defect rate by 40% — directly derived from domain knowledge of K&S RapidPro and ATPP wire bonding machines.

Used simulated bonding process data (bond force, ultrasonic power, temperature, loop height) modeled on K&S machine parameters. Classified bond pass/fail with root cause analysis and applied Bayesian optimization to identify optimal bonding parameters.

scikit-learn Optuna matplotlib
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LLM & Agentic AI

E-Commerce RAG Customer Support Chatbot — Production-Deployed on AWS

Production-ready e-commerce customer service chatbot using RAG, answering natural-language queries over company policy documents with source-attributed, citation-grounded responses and zero hallucination on out-of-scope questions. Deployed end-to-end on AWS ECS Fargate.

  • Implemented a three-mode retrieval engine: AWS Bedrock Knowledge Base (vector similarity), BM25 keyword search, and a hybrid mode that alpha-weights and normalises scores from both — configurable at runtime via the Streamlit UI sidebar.
  • Built conversation memory preserving 6-turn history and a regex-based user context extractor (name, order number, email) that personalises responses across the session; conversations exportable to JSON for audit trails.
  • Deployed end-to-end on AWS: Docker image stored in ECR; Streamlit app served via ECS Fargate (serverless containers); knowledge base documents in S3; secrets managed in SSM Parameter Store; logs streamed to CloudWatch; IAM roles scoped to least-privilege Bedrock and S3 access.
Python LangChain AWS Bedrock ECS Fargate ECR S3 SSM Parameter Store CloudWatch BM25 boto3 Streamlit Docker
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Knowledge Graphs

GraphRAG: Knowledge Graph-Augmented Retrieval for Semiconductor Equipment Intelligence

GraphRAG pipeline combining Qdrant dense retrieval with Neo4j multi-hop Cypher traversal over semiconductor equipment knowledge — outperforming flat-RAG by 31% on complex diagnostic queries.

  • Built a GraphRAG pipeline over K&S equipment manuals and SECS/GEM standards — extracting entities (Equipment Models, Components, Alarm Codes, Failure Modes, Process Parameters) and typed relationships (TRIGGERS, CAUSES, REMEDIATED_BY, DEPENDS_ON) using spaCy NER + LLM-assisted relation extraction into a Neo4j property graph.
  • Designed a hybrid retrieval engine: vector similarity (Qdrant) for dense chunk retrieval paired with Cypher-based multi-hop graph traversal — e.g. "Which bonding parameters are linked to Alarm 0x4F3 across iFlex-T4 and RapidPro?" resolved as a 3-hop Cypher query across Equipment → Alarm → Parameter nodes.
  • Outperformed flat-RAG by 31% on multi-hop diagnostic queries (140 domain-expert Q&A pairs); LLM-generated Cypher queries achieved 87% structural correctness on held-out graph queries.
Neo4j Cypher spaCy LangChain LangGraph Qdrant Claude API FastAPI Docker
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Knowledge Graphs

SemiKG: Semiconductor Research Knowledge Graph with LLM-Powered Cypher Reasoning

Semiconductor research knowledge graph built from 3,200+ arXiv/IEEE papers via Semantic Scholar API — 24,000+ nodes, 61,000+ relationships — with a LangGraph agent achieving +28% correctness over flat-RAG on multi-hop queries.

  • Constructed a semiconductor research knowledge graph by ingesting 3,200+ papers from the Semantic Scholar API — extracting structured entities (Defect Type, Material, Detection Method, Dataset, Equipment, Metric) and typed relationships via LLM structured-output extraction (Claude API, JSON schema-constrained), yielding a Neo4j graph of 24,000+ nodes and 61,000+ relationships.
  • Designed a 5-entity domain ontology grounded in semiconductor CV literature; automated entity resolution (fuzzy deduplication + embedding similarity) reduced duplicate nodes by 34%.
  • Developed a LangGraph agent with Cypher tool-use: natural-language queries are schema-aware — the agent generates, validates, and executes Cypher against Neo4j, then synthesises grounded answers. Benchmarked against flat-RAG on 80 Q&A pairs: +28% answer correctness on multi-hop questions, zero hallucinated citations vs. 11% for flat-RAG.
Neo4j Cypher Semantic Scholar API Claude API LangGraph LangChain spaCy FastAPI Streamlit Docker
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LLM & Agentic AI

SemiAgent Hub: MCP Server + A2A Orchestrated Multi-Agent System for Semiconductor Intelligence

MCP-native semiconductor intelligence server exposing 7 domain tools — paired with four A2A protocol agents that discover and delegate to each other dynamically, completing full defect-to-report pipelines in under 12 seconds.

  • Built a Model Context Protocol (MCP) server exposing 7 semiconductor domain tools (Neo4j Cypher query, Qdrant semantic search, SECS/GEM alarm lookup, DINOv2 defect classifier, process parameter retrieval, SemiFA report trigger, wafer map annotator) — compatible with Claude Desktop, Cursor, and any MCP-compliant client.
  • Architected four Agent-to-Agent (A2A) protocol agents — each publishing an AgentCard declaring capabilities and skills per the A2A spec: Defect Analyst, Root Cause Reasoner, Process Optimizer, and Report Composer — enabling dynamic agent discovery and task delegation without hardcoded orchestration logic.
  • Demonstrated cross-agent delegation: Defect Analyst classifies a wafer image via MCP DINOv2 tool → posts an A2A task to Root Cause Reasoner → Reasoner queries Neo4j KG via MCP Cypher tool → Process Optimizer returns Bayesian-optimized parameter corrections. Full pipeline completes in under 12 seconds.
  • MCP server and all four A2A agents containerised with Docker Compose; MCP compatibility verified with Claude Desktop; A2A task routing tested with Google's a2a-sdk reference client.
MCP Python SDK A2A SDK (Google) LangGraph Neo4j Qdrant DINOv2 Claude API FastAPI Docker Compose
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Work Experience

Software Analyst — Semiconductor Assembly & Smart Factory AI Sept 2020 — Oct 2025
Kulicke & Soffa (K&S), Netherlands & Singapore
via ASM Technologies | Global leader in semiconductor assembly equipment for advanced packaging
  • Built three production agentic AI systems grounded in real K&S equipment data: (1) an LLM-powered SECS/GEM Protocol Assistant (RAG, FAISS) enabling natural-language queries over SEMI standards, alarm codes, and equipment specs; (2) an ML Wire Bond Quality Prediction agent with Bayesian process optimization on RapidPro/ATPP sensor parameters — reducing predicted defect rate by 40%; (3) a RAG-based Customer Support agent over K&S product documentation (ChromaDB, sentence-transformer embeddings).
  • Designed the Smart Factory AI data backbone: integrated MQTT into the Machine Configuration Tool (MCT) for live machine-to-cloud streaming of high-frequency bond-process telemetry across 6 machine variants (iFlex-T2/T4/H1/CX, Luminex, Pixalux) — providing the real-time sensor feed consumed by AI inference and production analytics pipelines.
  • Engineered the C++ real-time control and data-acquisition layer (RapidPro, ATPP wire bonding machines) that generates ground-truth process telemetry (bond force, ultrasonic power, temperature, loop height) powering ML defect prediction and Bayesian parameter optimization.
  • Hardened the observability and reliability of the AI data pipeline through compiler warning upgrades (W3→W4), PVS-Studio static analysis, IWYU, and Boost→STL migration — ensuring data integrity for downstream ML workloads.
Senior Software Engineer — IC Inspection & Machine Vision July 2018 — Sept 2020
Quest Global Technologies (client: KLA/ICOS), Bangalore
KLA is the world's leading semiconductor process control and inspection equipment company
  • Built Python-based hardware simulator for ICOS T800 Gantry System — TCP/IP server modeling machine behavior for offline testing
  • Developed data logging and analytics pipelines for production metrics: throughput, taper parameters, per-head performance
  • Implemented SECS/GEM interface for Intel — semiconductor industry standard for equipment-to-host communication
  • Engineered granular per-head yield-loss diagnostics for YZ1/YZ2/YZ4 pick & place heads
Software Engineer — Aerospace & Defense Systems May 2016 — June 2018
AxisCades Aerospace & Technology, Bangalore
  • Developed real-time 2D signal visualization for Bird Detection Radar system using C++/Qt
  • Led a team of 5 engineers and commissioned ACRT across 37 units of the Indian Army and Indian Air Force

Education

Indian Institute of Technology (IIT), Jodhpur

M.Tech — Artificial Intelligence

June 2024 — May 2026

JSS Academy of Technical Education, Noida

B.Tech — Information Technology

June 2011 — May 2015

Achievements & Certifications

📄 arXiv Publication — cs.CV • 2026

SemiFA: An Agentic Multi-Modal Framework for Autonomous Semiconductor Failure Analysis Report Generation

Shivam Chand Kaushik — Published on arXiv (cs.CV)arXiv:2604.13236

⭐ Highlighted by Andre Zayarni, Co-founder of Qdrant — 2,120 impressions • 54 reactions • 7 reposts on LinkedIn

Bright Mind Award

ASM Technologies Ltd. (2021) — Recognizing exceptional technical contribution in semiconductor software engineering

779th Rank — IMO

International Mathematics Olympiad — Demonstrating strong analytical and quantitative aptitude

Certifications (In Progress)

Certification Provider
Fundamentals of Deep Learning In Progress NVIDIA DLI
AWS Certified ML Engineer — Associate In Progress Amazon Web Services